5 Engineering Example 3

5.1 Fluid power transmission

Introduction

Power transmitted through fluid-filled pipes is the basis of hydraulic braking systems and other hydraulic control systems. Suppose that power associated with a piston motion at one end of a pipeline is transmitted by a fluid of density ρ moving with positive velocity V along a cylindrical pipeline of constant cross-sectional area A . Assuming that the loss of power is mainly attributable to friction and that the friction coefficient f can be taken to be a constant, then the power transmitted, P is given by

P = ρ g A ( h V c V 3 ) ,

where g is the acceleration due to gravity and h is the head which is the height of the fluid above some reference level ( = the potential energy per unit weight of the fluid). The constant c = 4 f l 2 g d where l is the length of the pipe and d is the diameter of the pipe. The power transmission efficiency is the ratio of power output to power input.

Problem in words

Assuming that the head of the fluid, h , is a constant find the value of the fluid velocity, V , which gives a maximum value for the output power P . Given that the input power is P i = ρ g A V h , find the maximum power transmission efficiency obtainable.

Mathematical statement of the problem

We are given that P = ρ g A ( h V c V 3 ) and we want to find its maximum value and hence maximum efficiency.

To find stationary points for P we solve d P d V = 0.

To classify the stationary points we can differentiate again to find the value of d 2 P d V 2 at each stationary point and if this is negative then we have found a local maximum point. The maximum efficiency is given by the ratio P P i at this value of V and where P i = ρ g A V h . Finally we should check that this is the only maximum in the range of P that is of interest.

Mathematical analysis

P = ρ g A ( h V c V 3 )

d P d V = ρ g A ( h 3 c V 2 )

d P d V = 0 gives ρ g A ( h 3 c V 2 ) = 0

V 2 = h 3 c V = ± h 3 c and as V is positive V = h 3 c .

To show this is a maximum we differentiate d P d V again giving d 2 P d V 2 = ρ g A ( 6 c V ) . Clearly this is negative, or zero if V = 0 . Thus V = h 3 c gives a local maximum value for P .

We note that P = 0 when E = ρ g A ( h V c V 3 ) = 0 , i.e. when h V c V 3 = 0 , so V = 0 or V = h C . So the maximum at V = h 3 C is the only max in this range between 0 and V = h C .

The efficiency E , is given by (input power/output power), so here

E = ρ g A ( h V c V 3 ) ρ g A V h = 1 c V 2 h

At V = h 3 c then V 2 = h 3 c and therefore E = 1 c h 3 c c = 1 1 3 = 2 3 or 66 2 3 % .

Interpretation

Maximum power transmitted through the fluid when the velocity V = h 3 c and the maximum efficiency is 66 2 3 %. Note that this result is independent of the friction and the maximum efficiency is independent of the velocity and (static) pressure in the pipe.

Figure 19 :

{ Graphs of transmitted power as a function of fluid velocity for two values of the head}

Figure 19 shows the maxima in the power transmission for two different values of the head in an oil filled pipe (oil density 1100 kg m 3 ) of inner diameter 0.01 m and coefficient of friction 0.01 and pipe length 1 m.